Industrial Tank Insulation & Vessel Protection Solutions
Technical tank insulation for reservoirs, vessels, separators, and industrial equipment is essential for ensuring process stability and driving direct energy savings. Due to their large surface areas, uninsulated tanks and vessels lose massive amounts of heat or, conversely, overheat from solar radiation. We offer comprehensive insulation systems that provide precise temperature control, reduce the evaporation of valuable products, and significantly improve the overall fire safety of your facility.
Technical Products
Industrial Stone Wool Slabs (70 kg/m³ & 110 kg/m³)
Product Description
Industrial stone wool slabs are rigid thermal protection boards engineered for heavy-duty industrial installations. Available either unfaced or with premium facing options—including yellow/black glass tissue and non-combustible aluminum foil—these slabs are manufactured in two distinct density variants: 70 kg/m³ and 110 kg/m³. Each density option is precisely calibrated with specific technical characteristics to deliver optimum structural stability and thermal resistance for high-temperature applications, making them an excellent choice for targeted B2B tank insulation projects.
Product Application
Thanks to their exceptional non-combustible properties, industrial stone wool slabs provide reliable thermal, acoustic, and fire protection across demanding processing networks, safely operating at temperatures up to +750 °C (depending on the specific grade).
Installation Method: The technical slabs are mounted onto flat or structured surfaces using specialized insulation pins and retaining washers.
Cladding & Framing: Once secured, they are typically protected by a hard outer metal jacketing (cladding) or installed within a structural framework built around the equipment.
Prefabricated Systems: These high-density boards are also ideally suited for direct integration into prefabricated sandwich panels and modular industrial walls.
Product Specifications
- Material: Stone Wool (Mineral Rock Wool)
- Available Densities: 70 kg/m³ and 110 kg/m³
- Standard Dimensions: Length 1200 mm $\times$ Width 600 mm
- Available Thicknesses: 25; 40; 50; 60; 80; 100; 120 mm
- Facing Variations: Plain (unfaced), yellow glass tissue, black glass tissue, or aluminum foil faced (alu-foil).
- Reaction to Fire (Fire Class): Class A1 (Non-combustible)
- Water Vapor Diffusion Resistance ($\mu$): 1
- Packaging Material: Polyethylene film (PE Film)
- Standards & Compliance: TS EN, TS EN ISO
Thermal Conductivity (lambda) for 70 kg/m³ Density:
- at 50 °C: 0.046 W/m·K
- at 100 °C: 0.056 W/m·K
- at 150 °C: 0.070 W/m·K
- at 200 °C: 0.080 W/m·K
- at 250 °C: 0.101 W/m·K
Thermal Conductivity ($\lambda$) for 110 kg/m³ Density:
- at 50 °C: 0.047 W/m·K
- at 100 °C: 0.057 W/m·K
- at 150 °C: 0.072 W/m·K
- at 200 °C: 0.081 W/m·K
- at 250 °C: 0.103 W/m·K
Industrial Wired Mat (Stone Wool Blanket) with density 50, 80, 100, and 125 kg/m³, stitched with galvanized wire
Product Description
This is a stone wool blanket used for thermal insulation and fire safety of industrial plants, vessels, process equipment, and large-diameter pipes.
Product Application
High-temperature insulation: The non-combustibility of industrial stone wool coatings allows them to be used for thermal, acoustic, and fire insulation at extremely high temperatures.
High-temperature pipelines at industrial facilities.
Power plants.
Petrochemical and gas refineries.
High-temperature resistance: It serves as an ideal solution for industrial applications requiring premium thermal stability.
Product Specifications
- Material: Stone Wool
- Density: 50; 80; 100; 125 kg/m³
- Length: 2000 mm – 8000 mm
- Width: 500 mm and 1000 mm
- Thickness: 30; 40; 50; 60; 80; 100; 120 mm
- Facing / Mesh: Stitched with galvanized wire mesh
- Reaction to Fire (Fire Class): A1
- Water Vapor Diffusion Resistance ($\mu$): 1
- Packaging Material: Polyethylene film (PE film)
- Standards: TS EN, TS EN ISO
Thermal Conductivity (lambda):
- Density 80 kg/m³:
- at 50 °C: 0.048 W/m·K
- at 100 °C: 0.063 W/m·K
- at 150 °C: 0.073 W/m·K
- at 200 °C: 0.083 W/m·K
- at 250 °C: 0.093 W/m·K
- Density 100 kg/m³:
- at 50 °C: 0.048 W/m·K
- at 100 °C: 0.058 W/m·K
- at 150 °C: 0.068 W/m·K
- at 200 °C: 0.078 W/m·K
- at 250 °C: 0.089 W/m·K
- Density 125 kg/m³:
- at 50 °C: 0.047 W/m·K
- at 100 °C: 0.057 W/m·K
- at 150 °C: 0.067 W/m·K
- at 200 °C: 0.077 W/m·K
- at 250 °C: 0.087 W/m·K
Other Products
Elastomeric Rubber Insulation Sheets
Product Description
Elastomeric rubber foam mats are a flexible and highly efficient tank insulation, pipe insulation and duct protection material featuring a closed-cell structure. The material is available in several variations tailored to diverse installation requirements: plain (unfaced) for standard indoor use, faced with non-combustible aluminum foil for areas exposed to thermal radiation, and self-adhesive options that significantly simplify the installation process. These mats exhibit high resistance to oils and adverse weather conditions, maintain excellent flexibility, and do not support fungal or mold growth
Product Application
Elastomeric rubber foam insulation mats are engineered for thermal insulation and condensation prevention on the outer surfaces of air ducts and large-diameter pipelines. The material is widely used across heating, cooling, ventilation, and air conditioning (HVAC) systems.
Installation: Mounted by bonding the mats to the target surface using a special manufacturer-recommended adhesive. Joints between the sheets must be tightly sealed and, if necessary, additionally reinforced with insulation tape.
Outdoor Use: For outdoor applications where the material is exposed to direct sunlight, a protective jacket coating or UV-resistant paint must be applied within 5 days after installation.
Indoor Use: In indoor environments with natural daylight, aluminum foil-faced mats can be used without any additional UV protection.
Product Specifications
- Material: Elastomeric Rubber Foam
- Types: Plain (unfaced), self-adhesive, aluminum foil-faced, self-adhesive with aluminum foil.
- Thickness: 6; 9; 13; 19; 25; 32 mm
- Width: 1000 – 1200 mm
- Length: 3000 – 60000 mm
- Facing Options: Unfaced, non-combustible aluminum foil, self-adhesive backing film.
- Reaction to Fire (Fire Class): Class E
- Operational Temperature Range: From -50 °C to +105 °C
- Water Vapor Diffusion Resistance ():
- Key Properties: High resistance to oils and weathering, superior flexibility, anti-fungal properties.
- Packaging Material: Polyethylene film (PE Film)
- Standards & Compliance: TS EN 14303, EN 822, EN 823, TS EN 12667, TS EN 13501-1, EN 12086
Declared Thermal Conductivity ():
- at -20 °C: 0.031 W/m·K
- at 0 °C: 0.034 W/m·K
- at 20 °C: 0.036 W/m·K
- at 40 °C: 0.037 W/m·K
- at 60 °C: 0.038 W/m·K
- at 80 °C: 0.043 W/m·K
Packaging Dimensions for 1000 mm Width Mats:
- Thickness 6 mm: Length 36000 mm — 36 per pack
- Thickness 9 mm: Length 24000 mm — 24 per pack
- Thickness 13 mm: Length 18000 mm — 18 per pack
- Thickness 19 mm: Length 12000 mm — 12 per pack
- Thickness 25 mm: Length 9000 mm — 9 per pack
- Thickness 32 mm: Length 7000 mm — 7 per pack
- Thickness 40 mm: Length 6000 mm — 6 per pack
- Thickness 50 mm: Length 5000 mm — 5 per pack
Packaging Dimensions for 1200 mm Width Mats:
- Thickness 6 mm: Length 32000 mm — 38.40 per pack
- Thickness 9 mm: Length 24000 mm — 28.80 per pack
- Thickness 13 mm: Length 16000 mm — 19.20 per pack
- Thickness 19 mm: Length 11000 mm — 13.20 per pack
- Thickness 25 mm: Length 8000 mm — 9.60 per pack
- Thickness 32 mm: Length 6000 mm — 7.20 per pack
Lamella Mat (Stone Wool)
Product Description
A lamella mat is a flexible roll material for pipe insulation and duct protection made of stone (basalt) wool, where the fibers are oriented perpendicular to the insulated surface. It is typically supplied with an outer facing of reinforced aluminum foil. This perpendicular fiber orientation provides high tensile strength and minimal deformation on bend
Product Application
A lamella mat is a specialized tank insulation, pipe insulation and technical system solution where flexibility, a reliable vapor barrier, and resistance to bending are required:
- Air Ducts (HVAC): Thermal and vapor insulation for rectangular and round air ducts. The foil facing acts as a vapor barrier to prevent condensation.
- Pipelines: Efficient pipe insulation for large-diameter networks, hot and cold water supply, and process lines.
Product Specifications
Material: Stone Wool (Basalt Wool)
- Facing: Reinforced aluminum foil (serves as a vapor barrier and heat reflector)
- Fiber Orientation: Perpendicular to the surface (ensures flexibility and high tensile strength)
- Reaction to Fire (Fire Class): Non-combustible (A1) for the base wool; the facing may have an additional rating depending on the adhesive layer.
- Operating Temperature Range: Typically up to +250°C (the base wool withstands much higher temperatures, but the foil backing limits the outer surface temperature).
- Density: Typically ranges from 35 to 50 kg/m³ (lower than wired mats due to the perpendicular fiber structure). Standard grades: 35, 40, 50 kg/m³.
- Length: 2000 mm – 10000 mm (depending on thickness)
- Width: Standard 1000 mm
- Thickness: 20, 30, 40, 50, 60, 80, 100 mm
- Water Vapor Diffusion Resistance (μ): ≈1 for the base stone wool. However, the aluminum foil facing acts as a virtually absolute vapor barrier, preventing moisture penetration.
- Water Absorption: Extremely low (hydrophobic properties).
- Standards: TS EN, TS EN ISO
Thermal Conductivity (λ) for density 40 kg/m³: - at 10 °C: ≈0.037 W/m·K
- at 50 °C: ≈0.041 W/m·K
- at 100 °C: ≈0.050 W/m·K
Purpose / Benefits
Process Control & Maintenance: Ensures consistent product temperature inside the reservoir, which is vital for maintaining the correct viscosity of petroleum products, chemical solutions, and other industrial liquids.
Energy Savings & Evaporation Prevention: Drastically reduces heat loss or heat gain across the massive surface areas of large-scale industrial reservoirs.
Fire Safety & Protection: We utilize strictly non-combustible insulation materials (such as high-density mineral wool) that upgrade the overall fire protection rating of the facility and safeguard adjacent structures.
Overheating Mitigation: Provides a heavy-duty thermal barrier that prevents the contents of storage units from overheating due to intense solar radiation or external heat sources
Application Areas
Energy & Heavy Industry: Premium thermal insulation for high-capacity boilers, heat exchangers, industrial turbines, and other complex, high-temperature processing equipment.
High-Temperature Systems: Specialized tank insulation and technical protection for industrial chimneys, exhaust ducts, and process furnaces operating under extreme heat conditions up to +650 °C.
Frequently Asked Questions (FAQ)
What other functions does technical insulation perform?
Beyond temperature maintenance, it prevents equipment corrosion, eliminates condensation build-up on cold surfaces, and significantly enhances workplace safety by protecting personnel from accidental burns on high-temperature operational lines.
Which materials are best suited for industrial insulation?
We supply material configurations engineered for specific environments: high-density mineral (stone) wool for high-temperature systems, fiberglass blankets, cellular glass for chemically aggressive environments, and elastomeric foam for refrigeration and chilling systems.
Does pipeline insulation differ from tank insulation?
Yes. Pipeline setups typically utilize pre-formed cylindrical sections (pipe sections). In contrast, comprehensive tank insulation requires complex engineering calculations, specialized fastening systems, and the application of heavy-duty technical blankets or rigid slabs.
Is it possible to supply industrial insulation custom-tailored by size, density, and facing?
Yes, we specialize in supplying customized technical insulation. We deliver high-performance materials manufactured to your project’s precise dimensions, physical densities, and configurations. Additionally, we provide protective external jackets (metal cladding, polymer facings, and other specialized barriers) tailored exactly to your engineering specifications.